The flatulence issue during the water soluble fertilizer production

The flatulence issue during the water soluble fertilizer production Water-soluble fertilizer, is Liquid or solid fertilizer dissolved or diluted in water, used for drip irrigation fertilization, foliar fertilization, soilless cultivation, soaking seeds and dipping roots, etc., the production process include crushing machine, automatic batching or dosing system, double ribbon mixer, packaging machine and conveyor such as screw conveyor.

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During the processing of water soluble fertilizer production, the flatulence issue is a troublesome problem, let us see why have this flatulence issue.

1.Borax, due to the presence of a small amount of carbonate inside during the production process, is prone to release carbon dioxide gas when encountering acidic substances, resulting in gas swelling. If borax encounters zinc sulfate, ferrous sulfate, manganese sulfate, or other acidic substances, it will produce bloating and agglomeration problems.

2.When salt encounters alkaline substances or high temperatures, it will release ammonia gas and swell. Therefore, when ammonium salt compound fertilizers are used, it is necessary to avoid mixing with alkaline substances.

3.Filler materials are generally natural mineral products, such as lightweight calcium carbonate, kaolin, etc. These substances may contain carbonates to a greater or lesser extent. When encountering acidic substances, they will slowly release carbon dioxide gas and cause gas swelling. Therefore, when selecting additives, inert fillers such as white carbon black, talc powder, starch, sugars, etc. should be chosen as much as possible.

4.Impurities are usually the impurities brought in from the raw materials when we produce fertilizers, resulting in the release of gas when mixed with our fertilizers. So when purchasing raw materials, try to choose high-quality, normal manufacturer’s raw materials that do not contain too many impurities and naturally do not release too much gas.

Finally, during the reproduction process, people often encounter bottleneck liquids that also swell, which is not only due to the reasons we discussed earlier, but also due to another reason. Some of our bottle manufacturers add some carbonate fillers to reduce costs, increase the hardness and quality of the bottles, and the liquid fertilizers we produce are mostly acidic. When the two meet, they release carbon dioxide gas and produce bloating. Therefore, to prevent bloating, two major issues should be noted: first, a reasonable combination of raw materials. Secondly, purchase qualified raw materials.

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