SOLUTION

Organic fertilizer production line

Organic fertilizers are fertilizers that are naturally produced, have undergone fermentation and maturation. They can be added to soil or plants, in order to improve soil fertility, provide plant nutrition, and enhance crop quality.

Organic fertilizers are the main source of fertilizer for producing pollution-free, safe and high-quality green food.

Technical indicators of organic fertilizers

ItemTechnical indicators
Organic matter(OM) content(based on dry basis)≥30%
Total nutrients(N+P2O5+K2O)≥4%
Moisture≤30%
PH value5.5-8.5
Note: the indicators above is based on chinese standard, only for reference, different country maybe different.

Raw material for Organic Fertilizer Production Line

No.Types of materialsRaw materials list
1Crop wasteRice, wheat, potato, beans, oil, horticulture and other crop straw; Forest and grass waste
2Livestock and Poultry wasteDung and urine of livestock and poultry and bedding materials for livestock and poultry enclosures (plants)
3Processing wasteBran, rice husk, rapeseed meal, soybean cake, peanut cake, sesame cake, sunflower cake, cottonseed cake, tea seed cake and other plant industry processing byproducts
4Natural ingredientsPeat, peat, lignite containing humic acid, etc
5Organic waste from food and beverage processingWine residue, soy sauce residue, vinegar residue, monosodium glutamate residue, yeast residue, potato residue, corn residue, sugar residue, fruit residue, edible mushroom residue, etc
6OthersPlant derived traditional Chinese medicine residue, kitchen waste (classified and Chenhua), earthworm feces, bone powder extracted from bone glue, biogas residue/liquid (limited to planting, aquaculture, food and beverage processing industries only), aquaculture waste, etc

Working Process and Function of Machines In Organic Fertilizer Production Line

No.ProcessesMachinesFunction of machines
1Fermentation and maturation
process
Fermentation
machine
Mix and blend raw material evenly during fermentation and maturation
2Crushing
process
Loader hopperFeed compost into crushing machine evenly
Crushing machineCrush matured compost to powder.
3Mixing and blending processMixer/BlenderMix compost or If necessary.
add water, beneficial bacteria, or other
micro-elements evenly
4Granulation
process
Feeding
machine
Feed mixed powder into granulating machine evenly
Granulating machineMake mixed powder into fertilizer granules
5Drying processRotary dryerDry fertilizer granules to low moisture by hot
air
Hot furnaceGenerate hot air to dryer
cyclonecollect dust from dryer
6cooling
process
Rotary coolercool fertilizer granules to normal
temperature
cyclonecollect dust from cooler
7Screening
process
Screening machinescreen out required size from fertilizer
granules
8Coating processRotary coating machineCoat color, anti-blocking agent, micro elements etc on fertilizer granules
9Packaging
process
Air compressorGenerate air source to packaging machine
Packaging
machine
Package fertilizer granules into bags
10 Delivering processBelt conveyorConnect each machine, and deliver the powder or granules to next process
11Controlling processPLC controllerControl all machines

Machines In Organic Fertilizer Production Line

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