SOLUTION
Pan granulator granulation production line, which also called powder disc granulation production line, is usually used to make fine powder into pellets or granules, especially in the granulation process of NPK fertilizer and compound fertilizer and organic fertilizer or other fine powders.
The pan granulation process has the advantages of short production process, simple structure, less investment and easy operation, and is suitable for small and medium-sized enterprises.
Fertilizer | NPK fertilizer, compound fertilizer, organic fertilizer etcSingle powder: Ammonium chloride,Ammonium sulfate,Burnt lime,Calcium nitrate,Sodium formate, Potassium rock, Potassium chloride, Potassium sulfate, Sodium carbonate(soda), Sodium chloride, Sodium nitrate, Sulfate of potash magnesia, Bentonite, Dry municipal sludge, De-icing salt, Industrial potash,Micro-nutrients etc |
Powder | Limestone, Antioxidants, bleaching agents, zinc oxide, lead oxide, calcium chloride, potassium carbonate, cryolite, aluminum fluoride, brake powder, rubber and plastic additives, white carbon black, calcium aluminate, phosphate rock powder, fillers, feed additives, imidacloprid, steel making additives, snow melting agents, bentonite, aluminum oxide powder, phosphogypsum, desulfurization gypsum, beneficiation agents, as well as graphite, carbon black, etc |
No. | Processes | Machines | Function of machines |
1 | Dosing process(if need) | Automatic dosing system | Ratio raw materials by formula |
2 | Crushing process(if need) | Crushing machine | Crush raw material into powder |
3 | Mixing and blending process | Mixer/Blender | Mix powder evenly, If need, add water, or other micro-elements or binding agent |
4 | Granulation process | Feeding machine | Feed mixed powder into granulating machine evenly |
Pan/disc granulation machine | Make mixed powder into granules | ||
5 | Drying process(if need) | Rotary dryer | Dry fertilizer granules to low moisture by hot air |
Hot furnace | Generate hot air to dryer | ||
cyclone | collect dust from dryer | ||
6 | cooling process(if need) | Rotary cooler | cool fertilizer granules to normal temperature |
cyclone | collect dust from cooler | ||
7 | Screening process | Screening machine | screen out required size from fertilizer granules |
8 | Coating process(if need) | Rotary coating machine | Coat color, anti-blocking agent, micro elements etc on fertilizer granules(if need) |
9 | Packaging process | Air compressor | Generate air source to packaging machine |
Packaging machine | Package fertilizer granules into bags | ||
10 | Delivering process | Belt conveyorBucket elevatorScrew conveyor | Connect each machine, and deliver the powder or granules to next process |
11 | Controlling process | PLC controller | Control all machines |
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Organic fertilizers are fertilizers that are naturally produced, have undergone fermentation and maturation.
Organic-inorganic compound fertilizer is a type of compound fertilizer that contains both organic matter and an appropriate amount of chemical fertilizer.
Microbial organic fertilizer is a type of fertilizer that combines microbial and organic fertilizer effects.